Lead Engineer -Electrical & Electronics

Responsibilities & Key Deliverables

Excellent skills and core competency of Wiring harness CAD 3D layout & routing using CATIA V6

Complete knowledge on WH design process and guidelines. (Must: CATIA 3dxml to CHS 2D WH systematic flattening process)

Excellent skill on PLM / Teamcenter for data management and change management.

Release of layout and update the layout in Teamcenter on time to meet the project targets timeline.

Digital Mock Up file preparation to understand the manufacturing and serviceability of electrical & electronics component.

Participating & conducting packaging & DMU review with anticipating the failure modes proactively analysis with various interface COE team and cross functional team.

Prepare the WH packaging interface sign-off and reviewing the critical inputs before tool kick-off of all new WH development.

WH Installation drawing preparation and PLM release.

Experience in fitment trail to be conducted at manufacturing location and co-ordination for vehicle build.

Experience in capturing build feedback and implementing the design actions.

Design skills of plastic / sheet metal component, channels for wiring harness, clamps, ECU mounting brackets etc allied components required for WH routing and packaging.

Basic Tooling feasibility analysis of plastic and sheet metal brackets.

Detailed design domain knowledge on electrical systems like Electrical Distribution System.

Hands on experience on Common rail system integration, LIN Based alternator integration, Engine start stop Logic, Li-Ion battery system Integration & its application on vehicle.

Knowledge of all subsystems of the vehicle to work out the interface architecture for the vehicle.

Moderate knowledge on all communication protocols like CAN, LIN & PWM

Knowledge on automobile electrical & electronics systems viz Harness, ECU`s, Sensor, Alternator, Starter, Battery, etc.

Understand the E&E System requirements, E&E architecture of vehicle & individual components, security, safety & other vehicle body functions.

Prepare and maintain the bill of material with weight details for all parts and child components.

Analysing & providing the solution for packaging related failures and working with respective teams to reduce/eliminate the failures in new projects.

Benchmarking of various automotive domain products and applicating the best practices.

Creation of context file setup in Team center to monitor the system team updates.

Finalization of various components torque requirements and tool usage to standardize the existing infrastructure in assembly locations.

Meeting the cost targets specified without compromising quality of the product and bringing out some cost-effective solution through IMCR/VAVE activities.

Knowledge on Field failure & analysis: Analysing on field reported concerns and giving solution to reduce/eliminate it and capturing that issue in upcoming products.

Knowledge on packaging the electrical & electronics components into vehicle environment .s like CAN and LIN

Experience

8 – 12 from relevant field

Industry Preferred

OEM’s, Passenger / Off Highway / Commercial vehicles segment OEM, CAD design service companies, Tier 1 suppliers.

Qualifications

BE/B Tech - Electrical / Electrical & Electronics / Automobile / Mechanical with Experience in wiring harness routing and packaging.

General Requirements

Knowledge and Awareness of various packaging regulations and best practices.

Interfacing with all inter dept teams from start to end of project to ensure First Time Right.

Awareness of vehicle E&E technology and fundamental knowledge of application engineering.

Always drive the development with firm planning and mitigation options.

To be ready to work at various location of manufacturing and design centres in India and outside India

Experience Level

Senior Level