Assistant Manager - Wind Turbine Blade Manufacturing

Assistant Manager-WTG Manufacturing

Responsibilities

Shop Floor Management

• Supervise shop floor activities, including mold preparation, composite material layup, and curing processes, ensuring adherence to production schedules and quality standards.
• Coordinate the activities of production teams to maintain efficient workflow and address any operational issues promptly.

Material Handling and Inventory Management

• Oversee the handling and storage of raw materials, including composite fibers and resins, ensuring proper material handling procedures and efficient inventory management.
• Monitor material usage and coordinate with supply chain teams to manage inventory levels and avoid production delays.

Quality Control Implementation

• Oversee the application of quality control measures at various production stages, including visual inspections, mechanical property testing, and dimensional checks using coordinate measuring machines (CMM).
• Collaborate with the Quality Assurance team to address and resolve any quality issues, implementing corrective actions as needed.

Equipment Operation and Maintenance

• Manage the operation and maintenance of production equipment, including mold systems, resin mixing and dispensing machines, and curing ovens.
• Perform routine maintenance and troubleshooting to ensure equipment reliability and prevent production downtime.

Process Improvement Initiatives

• Identify and implement process improvements in areas such as mold preparation, resin application techniques, and curing process optimization to enhance production efficiency and reduce waste.
• Evaluate new technologies and methodologies to advance production capabilities and maintain a competitive edge.

Safety Protocols

• Implement and monitor safety measures specific to blade manufacturing, including handling of high-temperature curing systems and hazardous materials like epoxy resins.
• Conduct regular safety audits and training sessions to ensure compliance with safety regulations and minimize risks.

Performance Tracking and Reporting

• Track and analyze production performance metrics, such as blade output rates, defect rates, and cycle times, using production management software and data analysis tools.
• Prepare detailed performance reports and present findings to the Head of Production, identifying trends and areas for improvement.

Training and Development

• Provide training and support to production staff on technical procedures, safety protocols, and equipment operation.
• Mentor junior team members and facilitate skill development to enhance overall team performance and capabilities.

Key Stakeholders - Internal:

• Head - Production
• Engineer - Production
• Maintenance Technicians
• Quality Assurance Team

Key Stakeholders - External:

• Suppliers
• Equipment Maintenance Contractors
• Regulatory Inspectors

Qualifications

Educational Background:

• Diploma or B.Tech/BE in Mechanical Engineering, Industrial Engineering, or a related field.

Work Experience:

• 8+ years of experience in shop floor management within a manufacturing environment, preferably in wind turbine blade production.

Industry Knowledge:

• Knowledge of composite material handling, equipment maintenance, and production safety standards.