Casting Operator - Copper and Alloy Rod Production

Casting Operator - Oxygen Free Copper & Alloy Plant - Copper

Responsibilities

• To lead a team of operators
• Set up, operate, and tend continuous casting machines that produce copper and alloy rods to exact specifications.
• Monitor and control the flow of molten copper and alloys from the furnace into the casting system.
• Observe process control instruments, such as pyrometers and gauges, to regulate temperature and speed and ensure optimal casting conditions.
• Charge the melting furnace with cathode copper and other alloying materials, ensuring accurate measurements and proper composition.
• Prepare and maintain the casting molds or dies, including proper cleaning and applying compounds to prevent adhesion.
• Skim impurities and slag from the surface of the molten metal to ensure the purity of the final product.
• Inspect finished rods for surface defects such as cracks or bubbles, and measure dimensions to ensure they meet quality standards.
• Handle finished rods as they exit the casting machine, which may include coiling and preparing them for further processing or storage.
• Perform routine checks, preventative maintenance, and minor repairs on casting equipment to minimize downtime.
• Maintain accurate and detailed production logs and reports, including machine settings, output, and quality control data.
• Adhere to all safety protocols and use required Personal Protective Equipment (PPE) to ensure a safe working environment.
• Collaborate with other team members and departments to ensure seamless operations and to address production challenges.

Qualifications

Education: High school diploma or equivalent is required. A vocational qualification or certification in a related field, such as metallurgy, industrial manufacturing, or foundry technology, is preferred.
Experience: Previous experience as a casting operator or in a similar role within a metal processing plant (ferrous or non-ferrous), foundry, or continuous casting operation is highly desired.
Physical Requirements: Ability to stand for extended periods, lift heavy loads, and work in a loud, hot, and fast-paced industrial environment.
Minimum 6–8 years of experience in metal casting or furnace operations, preferably in copper rod or alloy rod plants.