Control Room Operator

Vandana Global Ltd., one of the leading steel industry of Raipur Chhattisgarh (India). We are an integrated steel plant empowering India since 1996, having Ferro Alloys, Rolling Mill, Steel Melting Shop, Sponge Iron and Power Plant units. Vandana Global today boasts of successes in a range of domains including Manufacturing of Sponge Iron, branded TMT bars as TMTNEXT, Wire rods, branded Ferro Alloys as FEROTON, and Power (Thermal, Solar, and Wind).A company deeply rooted in sustainable development and bold progressive ideas. We support a Self -Sufficient Developing nation with its core Technology and Work Ethics.

Job Title: Control Room Operator

Department: Process department / Ferro Alloys unit

Location: Industrial Growth Centre, Industrial Road, Phase II, Siltara, Sondra, Chhattisgarh 493221

Reports To: Shift In-Charge / HOD

Job Purpose:To monitor, control, and optimize the operation of ferro alloy furnaces and associated equipment through the control room system (DCS/PLC/SCADA) to ensure safe, efficient, and consistent production of ferro alloys as per quality and quantity targets.

Key Responsibilities:

1. Plant Operation & MonitoringOperate and monitor electric arc furnaces/submerged arc furnaces for Ferro Alloys (e.g., FeMn, SiMn, FeSi, etc.) using the control room interface.

• Continuously monitor process parameters such as furnace temperature, power load, feed rates, gas flow, electrode position, and cooling systems.
• Maintain optimal process conditions to achieve targeted production rates and energy efficiency.
• Coordinate with field operators for manual adjustments, material feeding, and equipment inspections.
• 2. Process Control & OptimizationAnalyze trends, alarms, and historical data to ensure stable furnace operation.
• Adjust control parameters to maintain process balance and product quality.
• Ensure timely execution of process changes as per operational instructions or production plan.
• Monitor and control auxiliary systems — raw material handling, dust collection, gas cleaning, and tapping systems.
• 3. Safety & ComplianceFollow all safety protocols, PPE usage, and standard operating procedures (SOPs).
• Immediately report any abnormal conditions, deviations, or equipment malfunctions.
• Participate in safety drills, risk assessments, and permit-to-work (PTW) procedures.
• Ensure environmental compliance (emission levels, waste management, etc.) during operations.
• 4. Communication & CoordinationMaintain close coordination with the shift in-charge, field operators, maintenance, and quality departments.
• Log all process parameters, events, and observations in the shift logbook and digital systems.
• Participate in shift handovers with detailed reports on furnace performance and pending actions.
• 5. Troubleshooting & Maintenance SupportAssist in diagnosing process or equipment abnormalities through trend analysis.
• Support maintenance teams during breakdowns or planned shutdowns by isolating and preparing equipment.
• Report instrumentation or control loop issues promptly for corrective action.
• Key Performance Indicators (KPIs):Furnace load factor and energy consumption per ton of alloy produced
• Product yield and quality consistency
• Plant uptime / availability
• Safety incident frequency
• Adherence to standard operating parameters
• Qualifications & Experience:Education: Diploma / B.Tech in Metallurgy, Chemical, Electrical, Instrumentation, or Mechanical Engineering

Experience: 2–5 years (for Operator) or 5–10 years (for Senior Operator) in Ferro Alloys / Steel / Smelting operations

Technical Skills:

• DCS / PLC / SCADA operation experience
• Understanding of ferro alloy furnace process parameters
• Basic knowledge of electrical load control, electrode regulation, and material handling systems
• Behavioral Competencies:Strong situational awareness and decision-making under pressure
• Teamwork and coordination skills
• High attention to detail and adherence to safety standards
• Analytical thinking and problem-solving capability
• Work Environment:Control room environment with periodic field visits
• Shift-based working (rotational shifts including nights)
• Exposure to high-temperature process areas and heavy industrial equipment