Process Coach - Engine Assembly Maintenance and Troubleshooting

Process Coach

Job Responsibilities:

 

• Handle, Maintain and troubleshoot all Special Purpose machines of engine Assembly.

• Trouble shooting and Diagnose and resolve issues with Vision Systems, demonstrating proficiency with Basler, Gigi, and Cognex platforms.

• Use Maximo for Maintenance (MFM) to document all maintenance activities (crisis and planned); provide quality assurance of MFM inputs to enable in-depth data analysis

• Ability to handle the DC tools Breakdown and fastening system. 

• Use of PLC Step 7 knowledge to resolve daily issues.

• Coach and maintain Safety, Quality and Productivity to ensure objectives are met through following standardized work.

• Build Team Leader and Team Member capability.

• Handle the Breakdown of in Process Verification (IPT) Stations.

• Operation standard updating & performing ISO related activities for Maintenance.

• To analyze day to day issues with the help of IT tools like QLSCM, Tools net, LMA, & Qworx. 

• Execute and prioritized daily maintenance activities (predictive, preventive and crisis maintenance) and ensure full utilization of work force while optimizing available opportunities for all maintenance.

• Promote and ensure continuous improvement in the team (e.g., safety, MTTR, MTBF, OEE, PM vs Actual, cost, and efficiency)

• Develop and ensure Preventive / Predictive maintenance schedules, BBQ and ensure alternatives to run production smoothly in engine assembly. 

• Ensure spares management and timely calibration of tools / equipment’s 

• Support and coach team to enhance 6 sigma mindsets to resolve issues and improve efficiency. 

• To develop the team leads and team members with respect to the skill sets required

Develop & implement Autonomous maintenance for minor maintenance activities 

Competencies / Skills:

• Good knowledge about electrical & controls

•  Good knowledge of Sciemetric system.

• .Exposure to Crisis Maintenance, Autonomous Maintenance, Preventive Maintenance & predictive Maintenance.

• Good exposure to Siemens PLC ABB, Scimetric ,Atlas copco tools, contactor logics etc.

• Should have handled the MOS system for any manufacturing shop in ford.

• Expertise in Maximo, QAD, FIS, DMS,QTS,QLSCM,QWORKs  systems for supporting line activities and analysis.

• Should have knowledge of problem solving and reporting tools Six Sigma DMAIC, why-why analysis,4D,5D & 8D.

• Should be able to analyze & take countermeasures for process & maintenance breakdowns.

• Should have working knowledge of ISO (Quality &Safety).

• Should have good soft skill, shop floor management skills. Should have experience of handling a team at shop floor like conflict management.

 

• Education Qualification                 :   Engineering Degree / diploma (Electrical/Electronics/Instrumentation )
• Number of Years of Experience.  :  5-8 years
  
• Professional Exposure                   :   Responsible for mechanical / electrical Breakdown management for Assembly shop floor.

• Skill & Knowledge requirement.  :  Exposure to Engine Assembly machines is must exposure to Handling People and interpersonal skills with Automobile

   Knowledge,
  

• Any Other requirement                 :  Atlas Copco controller, ABB robot, Sciemetric, Camera
  

   

 

Experience Level

Senior Level