Sr.Engineer - Trims Engineering CoE

Responsibilities & Key Deliverables

1. Design & Development:
•    Design and develop Instrument Panels, Console Systems, and related components.
•    Create 3D models and 2D drawings using CATIA V5, ensuring GD&T compliance.
•    Prepare SOR, TSO, and DVP plans.
•    Develop concept surfaces considering aesthetics, function, manufacturability, and serviceability.
•    Provide master sections and surfaces to Studio Design, supported by benchmarking data.
•    Perform packaging for IP and Console Systems, ensuring integration of HVAC, electronics, airbags, column and harnesses.

2 . Tooling Feasibility & DFM
•    Conduct tooling feasibility studies for automotive plastic components (Exterior, Interior  , IP& CNSL )
•    Concept proposal & Optimization solutions of tooling reviews 
•    Perform Draft Analysis, Parting Line Definition, Shut-off Analysis, Undercut Identification, Slider/Lifter Concepts, Core Pull Analysis, Gate Location Study, and Ejection System Concepts.
•    Strong knowledge of Injection Mold Design, Tool Construction, Tool Standards, and Manufacturing Processes.
•    Review and evaluate Moldflow simulation results, including Fill Time, Weld Lines, Air Traps, Sink Marks, Warpage, Cooling Efficiency, Clamp Force, and Gate Optimization.
•    Collaborate with Moldflow and Tool Design teams to identify risks and implement corrective design actions before tool kick-off.
•    Proactively identify design risks and recommend engineering changes to improve moldability and tooling robustness.
•    Support tool design reviews, tool trials, engineering sign-off, and production issue resolution. 3. Benchmarking & Innovation:
•    Benchmark global vehicles to identify trends and optimize design.
•    Develop innovative concepts to enhance functionality, aesthetics, and cost-efficiency.

4. Materials & Processes:
•    Select appropriate plastic materials and manufacturing methods 
•    Address tooling requirements and soft wrap techniques for interior components.

5. Regulatory Knowledge:
•    Ensure compliance with Indian and export market regulations for interior trims.

6. Testing & Validation:
•    Understand system- and vehicle-level testing requirements for IP and Console Systems.
•    Collaborate with testing teams to analyze results and refine designs.

7. Development & Manufacturing Support:
•    Provide support during vehicle build stages to address perceived quality, validation, and assembly concerns.
•    Support manufacturing lines during tool trials and SOP (Start of Production) to resolve issues.

8. Product Lifecycle & Cost:
•    Manage product data in Teamcenter PLM.
•    Deliver BOMs, design data, and engineering changes on time.
•    Knowledge of part costs estimate and investments, ensuring cost-efficient designs.

9. Team Collaboration & Problem-Solving:
•    Work with cross-functional teams and supplier for seamless integration.
•    Support design reviews, resolve design issues, and address manufacturing challenges.

Experience

4 to 6 years of relevant experience in Trims

Industry Preferred

Automotive OEM

Qualifications

Bachelor’s in Mechanical/Automobile Engineering / Tool Desing or equivalent engineering qualification.

General Requirements

• Proficiency in CATIA V5 (Part, Assembly, Surfacing, Drafting).
• Knowledge of Teamcenter PLM and automotive interior systems.
• Expertise in plastics, tooling, and soft wrap methods.
• Familiarity with testing, validation, regulations, and cost estimation.
• Experience in packaging IP/Console Systems with interface components.
• Experience in addressing perceived quality and assembly concerns during development and manufacturing phases.
• Good Skill in preparing technical Presentations in MS power point.

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