Optical Inspection Machine Operator (Screw Inspection)

Job Summary

We are seeking a detail-oriented Optical Inspection Machine Operator to operate and monitor automated optical inspection equipment used for the quality inspection of screws and fasteners. The successful candidate will ensure that products meet dimensional, cosmetic, and quality standards by performing machine setup, inspection monitoring, defect identification, and routine maintenance activities.

Key Responsibilities

• Operate and monitor optical inspection machines for the inspection of screws and fasteners.
• Set up machine parameters according to product specifications and quality requirements.
• Load and unload screws into the inspection system while maintaining production targets.
• Review inspection results and identify defects such as incorrect dimensions, thread damage, head defects, surface imperfections, cracks, burrs, plating issues, and other non-conformities.
• Segregate and report defective products according to quality procedures.
• Perform first-piece, in-process, and final inspections as required.
• Maintain accurate inspection records, production reports, and quality documentation.
• Conduct routine cleaning, calibration checks, and basic preventive maintenance on inspection equipment.
• Troubleshoot minor machine issues and coordinate with maintenance personnel for major repairs.
• Ensure compliance with company quality standards, safety procedures, and housekeeping requirements.
• Work closely with Quality Assurance and Production teams to improve inspection efficiency and product quality.

Requirements

• High School Diploma, ITI, Diploma, or equivalent qualification.
• Experience operating optical inspection machines, vision systems, or quality inspection equipment in a manufacturing environment preferred.
• Knowledge of screw, fastener, or precision component manufacturing is an advantage.
• Ability to read technical drawings, inspection standards, and work instructions.
• Strong attention to detail and commitment to quality.
• Basic computer skills for data entry and report generation.
• Good problem-solving and communication skills.
• Willingness to work shifts and overtime when required.

Preferred Skills

• Experience with Automated Optical Inspection (AOI) systems.
• Familiarity with quality control processes and defect classification.
• Knowledge of measuring instruments such as calipers, micrometers, and thread gauges.
• Understanding of ISO quality standards and manufacturing best practices.

Physical Requirements

• Ability to stand for extended periods during production shifts.
• Good vision and ability to detect small defects.
• Ability to handle small components and perform repetitive inspection tasks.

Key Performance Indicators (KPIs)

• Inspection accuracy and defect detection rate.
• Production throughput and machine utilization.
• Compliance with quality and safety standards.
• Timely reporting and documentation of inspection results.