Head - CHP

Head - CHP

Responsibilities

Lead - CHP & AHP

Strategic Input and Data Analysis:

Collect data from Ash Handling Plants (AHP) and Coal Handling Plants (CHP) and analyze it to identify trends and develop a model of non-availability, offering insights into potential issues and areas for improvement.

Collaborate with the Head Boiler to develop solutions and strategies, providing data-based insights for decision-making.

Assist in the development of solutions by reviewing and analyzing data to determine probable outcomes.

Monitor major incidents in SAP across Ash Handling Plants (AHP) and Coal Handling Plants (CHP) to track and report equipment failures.

Spares Management:

Identify alternative sources when primary spares are unavailable to maintain continuous operations.

Develop contingency plans to ensure the availability of vital spares during exigency conditions.

Engage with plants and vendors to secure vital spares and communicate delivery timelines.

Technical Support and Overhaul (OH):

Lead and organize equipment-based overhauls, ensuring maintenance of Ash Handling Plant (AHP) and Coal Handling Plant (CHP) equipment.

Conduct periodic checks of oil and testing throughout the year and intervene whenever any equipment failure occurs.

Lead the Community of Interest (COI) for the inspection of Ash Handling Plant (AHP) & Coal Handling Plant (CHP), share observations and determine necessary actions.

Improve the quality of overhauls by organizing interactive sessions with the plant team, covering general issues and areas needing work.

Contribute to the development of Standard Operating Procedures (SOPs) based on experiences and insights.

Conduct site visits to provide technical guidance and recommendations to plant personnel.

Technical Evaluations and Special Procurements:

Conduct technical evaluations for high-value procurements, ensuring the selection of quality and cost-effective solutions.

Manage special procurements, including development of specifications, technical specifications, coordination with Techno Commercial (TC) Team, and engagement with vendors.

Oversee the development of programs for assessing the remaining life of major old equipment, ensuring required tests are conducted.

Development and Management of Drawings and Reports:

Prepare monthly MIS reports, including failure reports, Corrective Action and Preventive Action (CAPA) preparation, and maintenance of failure records.

In case of failure, send materials for failure analysis in the laboratory, prescribe tests, and coordinate with the station and lab for metallurgic tests.

Analyze and infer test reports, and develop strategies based on the laboratory's inferences to enhance equipment reliability.

Vendor Enlistment, Qualification, and Safety Management:

Collect data on proposed vendors, including products, quality standards, manufacturers, and acceptability, and make evaluations to ensure the selection of reliable vendors.

Conduct vendor site visits, performing vendor sanitization by evaluating capabilities, quality control processes, and compliance with standards, and shortlist potential vendors.

Oversee process safety management standards, ensuring adherence to safety protocols, high-risk management, incident management, and Safety, Reliability, and Financial Stability (SRFS) compliance.

Lead the development of standards for Road Vehicle Driver Traffic Safety (RVDTS) and oversee their implementation across all Ash Handling Plants (AHP) and Coal Handling Plants (CHP).

Root Cause Analysis (RCA):

Conduct Root Cause Analyses for equipment failures and ensure implementation across all sites.

Provide recommendations and ensure RCA findings are integrated into maintenance plans.

Investigate recurring failures across units and propose solutions under the guidance of the Head of Department (HOD).

Management of Change (MOC):

Propose and approve Management of Change (MOC) initiatives to enhance performance, reliability, and safety.

Evaluate and approve all MOC proposals related to AHP and CHP.

Mergers & Acquisitions (M&A):

Conduct technical due diligence for AHP & CHP -related aspects in Mergers and Acquisitions (M&A) activities.

Review equipment designs, site operations, and provide red flags and cost implications.

Assess ongoing disputes, equipment issues, and contracting terms.

Provide comprehensive due dilliegence report and cost estimates to the Business Development (BD) team.

Key Stakeholders - Internal

Site Team

Techno Commercial (TC) Team

Safety Team

Business Development (BD) Team

Legal Team

Environmental Team

Finance Team

ABEX Team

Master Data Management (MDM) Team.

Key Stakeholders - External

Vendors

Statutory Bodies

Original Equipment Manufacturers (OEMs)

Service Providers

Qualifications

Educational Qualification:

B.E/ B.Tech Mechanical

Work Experience (Range of years):

Minimum of 18 years of experience in maintainance of material handling systems.

Preferred Industry:

Background in Power and Utilities sector with expertise in AHP & CHP operations and maintainance and related systems.