Plant Manager / Production Manager - DOORS Manufacturing

Contact HR: - 90632 25212

Job Description – Factory Manager

Location: Factory Location –Gosaiguda, Pudur Village, Medchal, Telangana

Department: Manufacturing / Operations

Reports To: General Manager - Operations

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1. Job Summary

The Factory Manager is responsible for overseeing end-to-end factory operations, ensuring smooth production, maintaining product quality, optimizing costs, and managing workforce efficiency. The role requires strong leadership, operational control, and continuous improvement in a wooden doors manufacturing setup.

Factory Managers typically ensure production targets, safety standards, and quality benchmarks are consistently met while coordinating across departments.

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2. Key Responsibilities

A. Production & Operations Management

·        Plan and manage daily production activities (cutting, polishing, finishing, assembly).

·        Ensure production targets are achieved as per schedule.

·        Optimize workflow, manpower, and machine utilization.

·        Monitor production output and reduce downtime.

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B. Quality Control

·        Ensure all doors meet company quality standards and customer specifications.

·        Coordinate with QC team for inspections and defect control.

·        Implement quality improvement measures and reduce rework.

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C. Workforce Management

·        Supervise factory staff (carpenters, painters, machine operators, helpers).

·        Handle hiring, training, discipline, and performance evaluation.

·        Maintain attendance, productivity, and shift planning.

·        Build a culture of accountability and teamwork.

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D. Machinery & Maintenance

·        Ensure all machinery (cutting machines, CNC, polish units) are well maintained.

·        Reduce machine breakdowns and ensure preventive maintenance.

·        Improve equipment efficiency and lifespan.

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E. Inventory & Material Management

·        Monitor raw materials (wood, laminates, hardware).

·        Coordinate with procurement for timely availability.

·        Control wastage and optimize material usage.

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F. Cost Control & Profitability

·        Monitor production cost per door.

·        Reduce wastage, rework, and operational inefficiencies.

·        Implement cost-saving initiatives without compromising quality.

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G. Safety & Compliance

·        Ensure workplace safety and proper use of PPE.

·        Maintain compliance with labour laws, factory rules, and safety regulations.

·        Conduct regular safety audits and training.

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H. Coordination & Reporting

·        Coordinate with Sales, Dispatch, Purchase, and Accounts teams.

·        Prepare daily/weekly production reports.

·        Report KPIs: production volume, rejection rate, cost, efficiency.

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I. Process Improvement

·        Implement Lean Manufacturing / process improvements.

·        Identify bottlenecks and improve productivity.

·        Introduce new techniques or automation where required.

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3. Key Performance Indicators (KPIs)

·        Production target achievement (%)

·        Rejection / defect rate

·        Cost per unit

·        Machine downtime

·        On-time delivery

·        Labour productivity

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4. Required Qualifications

·        Diploma / B.Tech in Mechanical / Production / Industrial Engineering (preferred)

·        5–10 years experience in manufacturing (wood/furniture preferred)

·        Strong knowledge of factory operations and production planning

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5. Required Skills

·        Leadership & team management

·        Problem-solving & decision-making

·        Production planning & scheduling

·        Quality control knowledge

·        Cost control & budgeting

·        ERP / Excel knowledge

·        Strong communication skills

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6. Preferred Experience

·        Experience in wooden doors / furniture / plywood / interior manufacturing

·        Knowledge of polishing, laminates, veneer, CNC cutting

·        Handling carpenters & manual workforce

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7. Working Conditions

·        Full-time factory role

·        May require extended hours during peak production

·        Shop-floor presence mandatory

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8. Authority & Responsibility

·        Full control over factory operations

·        Decision-making on manpower allocation

·        Responsible for production output, quality, and efficiency

Contact Details:

·        Contact Number: 90632 25212

·        Mail Id: hr@abhimanyadoors.com