DM - Maintenance

1. Preventive & Predictive Maintenance

• Ensure timely execution of preventive maintenance activities for all packing machines.
• Minimize breakdowns through predictive maintenance practices.
• Maintain machine reliability and availability as per targets.

2. Breakdown Maintenance

• Attend and resolve machine breakdowns within defined response times.
• Reduce Mean Time to Repair (MTTR).
• Analyze root causes of recurring failures and implement corrective actions.

3. Equipment Efficiency & Uptime

• Achieve targeted machine uptime and availability.
• Support improvements in Overall Equipment Effectiveness (OEE).
• Monitor and reduce unplanned downtime.

4. Safety & Compliance

• Ensure adherence to safety procedures during maintenance activities.
• Implement Lockout-Tagout (LOTO) and other safety standards.
• Maintain compliance with statutory and company requirements.

5. Spare Parts Management

• Maintain optimum inventory of critical spares.
• Ensure timely procurement and availability of required spare parts.
• Reduce maintenance costs through effective spare utilization.

6. Documentation & Records

• Maintain maintenance logs, checklists, and equipment history records.
• Update maintenance schedules and SOPs regularly.
• Ensure accuracy and availability of maintenance documentation.

7. Continuous Improvement

• Identify and implement cost-saving and productivity improvement initiatives.
• Participate in Kaizen, TPM, and Lean Manufacturing activities.
• Recommend equipment modifications to improve reliability and performance.

8. Quality Support

• Ensure machines operate within specified quality parameters.
• Minimize packing defects resulting from equipment malfunction.
• Support audits and quality compliance requirements.

9. Training & Team Development

• Train operators on basic maintenance and troubleshooting.
• Develop maintenance team skills through knowledge sharing and cross-training.
• Promote a culture of ownership and continuous learning.

10. Cost Control

• Optimize maintenance expenditure within budget.
• Reduce breakdown-related losses and maintenance costs.
• Improve energy efficiency and equipment utilization.