Lead Engineer - Energy Systems

Job Purpose

Role Summary

Key Responsibilities

• Own end‑to‑end design, development, and validation of BDU and FPCB for HV battery systems, ensuring conformance to system and vehicle E&E architecture
• Lead component sizing and electrical design of contactors, fuses, sensors, busbars, and pre‑charge circuits with a focus on safety and performance
• Drive supplier technical governance, including design reviews, deliverable tracking, and TSO release ownership
• Enable cross‑functional integration with mechanical, electrical, thermal, and vehicle teams to achieve system‑level optimization
• Plan and execute DVP, functional validation, and CAN‑based testing using tools such as CANoe and INCA
• Perform DFMEA, DFM, and risk assessments to ensure design robustness, cost effectiveness, and manufacturability
• Support production ramp‑up, resolve field issues using structured RCA, and implement corrective and preventive actions

Key Skills & Competencies

• Technical: HV battery E&E architecture, BDU design, FPCB layout understanding, CAN‑based testing, DFMEA/DFM
• Engineering Judgment: Component trade‑offs, safety‑critical decision‑making, risk assessment
• Execution: Ownership mindset, structured problem‑solving, design release discipline
• Collaboration: Cross‑functional coordination, supplier engagement, clear technical communication
• Adaptability to fast‑evolving EV technologies and product timelines

What Success Looks Like (6–12 Months)

• Successful design freeze and validation sign‑off of BDU and FPCB for assigned EV platform(s)
• On‑time completion of DVP and system validation with zero safety‑critical escapes
• Robust supplier deliverables and TSO releases achieved as per program milestones
• Reduced design risks and change cycles through effective DFMEA and upfront engineering
• Smooth manufacturing and launch support with rapid resolution of production or field issues
• Recognition as a dependable E&E owner within the HV battery systems team