UL India Pvt Ltd

AI / Simulation Engineer (Thermal - Electronics Cooling)

UL India Pvt Ltd
Bengaluru/Bangalore
Not disclosed
Work from OfficeWork from Office
Full TimeFull Time
Min. 4 yearsMin. 4 years

Job Description

AI / Simulation Engineer (Thermal - Electronics Cooling)

• Develop and execute Computational Fluid Dynamic (CFD) and thermal simulations for electronics cooling applications, including airflow, forced and natural convection, and conjugate heat transfer
• Support component-, board-, enclosure-, cabinet-, and sub-system–level thermal analysis for products such as circuit breakers, PLCs, laptops, and appliances
• Analyze industrial environments (EIA) including high ambient temperatures, enclosure heating, dust effects, and derating requirements
• Assist in rapid model setup and simulation turnaround to support internal service requests and customer engineering needs
• Apply appropriate boundary conditions including power losses (I²R, switching losses), contact resistance, and environmental loads
• Support steady-state and transient thermal analyses, including power cycling, duty cycles, startup conditions, and basic fault scenarios
• Evaluate airflow distribution in control panels, switchgear assemblies, and electronic enclosures
• Post-process and interpret simulation results to identify thermal risks, hotspots, airflow inefficiencies, and design improvement opportunities
• Assist in correlating simulation results with temperature rise tests, lab measurements, and field observations
• Prepare clear technical summaries and documentation of assumptions, methods, results, and limitations
• Support verification and validation (V&V) activities, including comparison with test data using engineering metrics
• Engage with senior engineers to understand UL/IEC standards, certification requirements, and temperature rise limits
• Learn and apply best practices in mesh strategy, numerical stability, convergence assessment, and result credibility
• Support design optimization activities such as heat sink sizing, airflow path improvement, and enclosure ventilation strategies
• Collaborate effectively with cross-functional teams (electrical, mechanical, regulatory) and contribute to a learning-oriented, supportive team culture
  • Bachelor’s or Master’s degree in Mechanical Engineering, Thermal Sciences, Aerospace Engineering, or a related field from a reputed institution
  • 4–8 years of industrial or applied experience in Computational Fluid Dynamic (CFD) and thermal-fluid simulations (internships and thesis work may be considered)
  • Strong fundamentals in:
    • Fluid mechanics and basic turbulence modeling
    • Heat transfer (conduction, convection, radiation)
    • Thermodynamics relevant to electronics cooling
      • Hands-on exposure to CFD model setup, solution execution, and result interpretation
      • Familiarity with at least one commercial simulation tool such as:
    • ANSYS Icepak, ANSYS Fluent
    • Siemens FloTHERM / FloEFD
    • STAR-CCM+, COMSOL, or similar software
      • Basic understanding of mesh generation and grid quality concepts, solver settings and convergence behavior
    • Structured modeling workflows and technical guidelines
      • Good written and verbal communication skills, with ability to explain results clearly
        • Self-motivated, detail-oriented, and comfortable learning in a technically rigorous environment
      • Exposure to electronics thermal management, including:
    • ICs, PCBs, power electronics
    • Heat sinks, fans, vents, and enclosures
      • Awareness of electronics packaging constraints such as:
    • Space limitations, airflow resistance
    • Material properties and power dissipation
      • Basic experience with thermal testing, such as thermocouple placement, temperature measurement, or data acquisition
        • Introductory experience correlating simulation results with test or experimental data
      • Familiarity with transient thermal behavior, power cycling, and reliability considerations
      • Exposure or interest in industrial products such as circuit breakers, PLCs, switchgear, or control panels
      • Interest in automation, scripting, or AI-assisted simulation workflows

 

Experience Level

Senior Level

Job role

Work location
Work locationBangalore, Karnataka, India
Department
DepartmentResearch & Development
Role / Category
Role / CategoryEngineering & Manufacturing Research
Employment type
Employment typeFull Time
Shift
ShiftDay Shift

Job requirements

Experience
ExperienceMin. 4 years

About company

Name
NameUL India Pvt Ltd
Job posted by UL India Pvt Ltd

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