Automation Systems Engineer

Model Based Systems Engineer - eMotor & Power Electronics Systems

BorgWarner Technical Center India Private Limited, a subsidiary of BorgWarner Inc. is looking for experienced and enthusiastic professionals in the areas of modelling, simulation and analysis of motors and inverter systems. The MBSE EMotor and Power Electronic Systems modeler is responsible for developing & maintaining simulation models for xEV propulsion systems for each of the domains. This includes eMotor and Power Electronics plant model development, integration to control models, integration of pre- and post-processing scripts, model & data configuration management, processing & analysis of test data for use in simulation and model application to customer projects

Job Details:
•Job Title: Model Based Systems Engineer - eMotor & Power Electronics Systems
•Experience: Minimum of 8 years of experience with xEV propulsion programs
•Educational Qualifications: B.E/BTech/M.E/MTech in Electrical / Electronics / Power Electronics/ Automotive Electronics

Key Responsibility:

•Derive Electric Motor and Power Electronics specifications from Customer performance and functional requirements.

•Assess and evaluate the performance and efficiency aspects of various Electric Motor, Power Converter topologies and PWM techniques for EV and xEV drives

•Model and represent the discrete motor losses, discrete semiconductor losses, parasitic losses and actual losses of storage elements like inductor and capacitor for efficiency analysis

•Model and represent voltage gains, saturation impact, voltage/current ripples, harmonics, power factor and filter circuits for performance analysis

•Develop Methods and models for Reduced Order representation for eMotor and Power Electronics systems from CAE and FEA level models.

•Application of AI/ML methods to develop models for eMotor and Power electronics systems

•Assemble library of representative subsystem models and reference architectures

•Maintain Configuration Management process for simulation models, system, sub-system & component model parameters, and input & output data sets.

•Identification and Adoption of relevant Methods, Tools & Technology and champion continuous improvement initiatives

•Apply models to customer projects and summarize results.

•Process and analyze data sets from bench/lab/vehicle testing for model validation as needed.

•Present results internally and to customers

What we are looking for:

•Strong understanding of automotive powertrain systems and integration aspects

•4+ years of experience in Power Electronics and eMotor Modeling and simulation.

•4+ years of experience with hybrid / electric propulsion systems.

•Expert level experience in Simulink, State flow and state-space models.

•Experience/Familiarity with other simulation / modeling / analysis software tool chain (SimScape, GT Suite, Amesim, Ansys, Motor-CAD, Mathcad, MASTA, MESYS, SPICE, Altair suite)

•Experience with CFD and FEA codes, Electrical Analysis, Electrical Component design optimization, model simplification.

•Experience with application of AI/ML methods to develop eMotor and Power electronics systems

•Experience in configuration management tools.

•Self-motivated with a strong and flexible attitude towards work

•Excellent verbal and written communication skills.

•Team player with excellent interpersonal and communication skills.

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Experience Level

Senior Level