Senior Mechanical Engineer - Thermal and CFD Analysis

Senior Technical Mechanical Engineer

About Us
BorgWarner is a global product leader in delivering innovative and sustainable mobility solutions. We are a company of innovators and independent thinkers that brings together talented employees, meaningful work and amazing technology in a unique environment. At BorgWarner, we constantly work towards our vision of a clean and energy-efficient world.

Key Responsibilities
• Provide computational fluid dynamics (CFD) simulations of electric motors, components & electric drive systems
• Perform heat transfer, fluid dynamics & thermal analysis of electric motors using Ansys software
• Verify computer generated results are reasonable using hand calculations & experience
• Propose design modifications to meet requirements
• Write test plans and coordinate tests for input data collection, model calibration, and correlation studies
• Provide mechanical and electrical component/system analyses, using various analytical methods and engineering tools (e.g., MathCAD, MATLAB, Excel, etc.)
• Develop new design tools to improve predictive engineering capabilities
• Write reports to summarize CAE projects
• Write engineering procedures and standards to document thermal analysis procedures
• Give presentations to internal and external customers
• Solve complex problems using ingenuity and creativity

What We Are Looking For

• BSME degree required; MSME degree preferred

• Educational specialization in thermal sciences preferred

• Minimum of 8 years of experience (required)

• Engineering experience using CFD to solve thermal design problems required

• Proficiency in CAD using NX/Creo/ProE or Ansys DesignModeler / SpaceClaim / Discovery required

• Proficiency with CFD (computational fluid dynamics) with ANSYS Fluent or CFX required

• Proficiency with Microsoft Office software (Excel, Word, PowerPoint) required

• Acquaintance with Ansys MotorCAD and Ansys mechanical finite element analysis (FEA) preferred

• Working experience in multiphysics simulation preferred

• Knowledge of common electric motor materials and coolants preferred

• Knowledge of automotive pumps and heat exchangers preferred

• Experience in writing test plans, thermal testing and coordinating testing preferred

• Experience in manufacturing environment for mechanical components/systems preferred

• Working knowledge of rotating electrical machines preferred

• Experience working in global teams for international customers preferred

• Proficiency in Matlab/Simulink preferred

• Excellent people skills and history of teamwork required

• Excellent oral and written communication skills required

Internal Use Only: Salary

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Experience Level

Senior Level