Maintenance Manager

Responsibilities & Key Deliverables

• Ensure maximum equipment uptime (MTBF improvement) across TCF/Assembly lines through effective preventive and predictive maintenance practices
• Execute and monitor planned preventive maintenance (PPM) schedules for critical assets such as conveyors, tightening systems, robots, and utilities
• Lead breakdown maintenance activities, ensuring minimum downtime and quick restoration of production operations
• Drive root cause analysis (RCA) and corrective/preventive actions (CAPA) for recurring equipment failures
• Coordinate with production teams to ensure zero disruption to takt time and line balancing
• Manage and maintain spare parts inventory, ensuring availability of critical spares while optimizing cost
• Implement and sustain TPM (Total Productive Maintenance) pillars, including Autonomous Maintenance and Focused Improvement
• Ensure compliance with safety standards, statutory norms, and EHS requirements during maintenance activities
• Support implementation of low-cost automation (LCA) and continuous improvement initiatives for productivity enhancement
• Monitor and control maintenance KPIs such as breakdown hours, OEE, MTTR, and maintenance costs
• Lead and guide a team of technicians and contractors, including skill development and performance supervision
• Ensure proper documentation of maintenance records, checklists, and audit compliance (ISO / TPM audits)
• Collaborate with plant engineering / vendors for new equipment installation, commissioning, and stabilization
• Drive energy conservation and utility optimization initiatives within the shop

Experience

4-10 Years of Relevant Work Experience

Industry Preferred

Automotive

Qualifications

BE/BTech