Lead Safety Engineer - Modular Vehicle Build

Lead Engineer PD

• Able to lead and deliver safety gateway & non gateway build using a modular approach.
• Good knowledge in full vehicle builds, planning & execution of program control models, complexity preparations
• Good knowledge in Safety modular approach/process & prepare all types of safety modules as per safety best practices including inter module connections
• Good knowledge in applying BOM in the modules as per Safety process
• Can create/debug all types of FE connections including spot, seam, adhesives, bolt, joints within the modules & between modules as per safety guidelines.
• Can perform de-penetration/intersections within the modules, with other modules, and with the full vehicle as per guidelines.
• Capable of converting a full vehicle into modules (assemble and disassemble).
• Good knowledge in performing module reviews & sign off using safety standard check sheets
• Good knowledge in full vehicle integration & debug for standard load cases
• Prepare delivery notes with assumptions, resolutions, debug run results
• Capable of creating/updating and maintaining a Safety library and MLAB script.
• Able to mentor the team on the tricks, best practices, techniques & modular approach process
• Good knowledge of safety solvers like Radioss, LS-Dyna.
• Good working experience in hyper works, Primer, Cygwin, Scripts, Unix commands
• Understanding of module tool strengths and pitfalls.
• Participate and come up with efficiency improvements and implement safety-specific TAT reduction
• Collaborate with Safety, CAE-I & GES team for getting all the input, query & resolutions, model deliveries

• Develop and Validate Safety Modules: Prepare, update, and debug safety modules as per established safety guidelines, including creating and debugging FE connections (spot, seam, adhesives, bolt), and performing de-penetration/intersections within and between modules.
• Safety Model Sign-off and Quality Assurance: Perform sign-off for safety models, conduct peer reviews, debug models, and execute comprehensive module quality checks to ensure adherence to safety standards.
• Modular Approach Leadership and Mentorship: Lead safety gateway builds using a modular approach and mentor the team on safety modular processes, best practices, techniques, and the strengths and pitfalls of various module tools.
• Integration and Efficiency Improvement: Provide feedback to the GES team regarding safety model & integration, actively participate in identifying and implementing efficiency improvements, and ensure the implementation of safety-specific requirements.
• Safety Data Management and Tool Utilization: Create, update, and maintain safety libraries and scripts, utilize rrad commands, and apply knowledge of safety solvers like Radioss and LS-Dyna for model analysis and debugging.

Bachelor's or Master's degree in Mechanical Engineering

Essential tools:  Hyper mesh or ANSA. Ls Dyna or Radioss

Optional tools:  Hyper Crash, Hyper View, Meta post, Primer              

Experience Level

Senior Level