Lead Machining Process Engineer - Engine Component Manufacturing

Lead Machining Process Engineer

Lead Machining Process Engineer is responsible for the end-to-end design, development, and validation of Block, Head, Crankshaft for high-performance or high-volume engine programs. Lead the technical direction for the Block, Head, Crankshaft subsystem, ensuring it meets all requirements for durability, NVH (Noise, Vibration, and Harshness), weight, and cost. He will act as the bridge between the design team, manufacturing plants, and external suppliers.

'1. Responsible for procurement, design, runoff, delivery and launch of new/re-tooled equipment to support New Programs.  
2. Deploy standard engineering methods in the development and delivery of Block, Head, Crankshaft machining processes and systems. 
3. Request and ensure on time delivery of all (Original Equipment Manufacturer) OEM documentation Liaise with New Model Launch on program delivery.  
4. Ensure weekly New Model program safety walks are conducted from the beginning of facility activities thru the commissioning of all new model process and process support equipment. (Safety walks can be led by the Delivery Program Leader or a site-based delegate). 
5. Lead the quality processes (Reconciliation Matrix/Control Plan, SCCAF, Process Failure Mode & Effect Analysis (PFMEA), Error Proofing).  
6. Lead cross functional team encompassing; Collaboration & Innovation, Digital Engineering & Layout, Simulation & Process Optimisation, Quality & Business Processes, and Industrial Engineering  
7. Lead the FMA process for new crankshaft line programs.
8.Develop and maintain Bill of Process elements for all machining methods and equipment specifications. 
9.Develop and deliver ESWP, enquiry specification/bid packages, SPA, recaps, and issue Purchase Requisitions for process related equipment. 
10.Drive Investment Efficiency process with PD & OEM's.  
11. Lead site-based engineers throughout the delivery of equipment to production readiness.
12.Lead the smooth transitions between Manufacturing and Operations 
13.Collaborate with cross-functional teams, including design, quality, production, and maintenance, to facilitate seamless operations and drive process improvements.
14.Evaluate and select appropriate tools, technologies, and equipment for machining operations, including CNC machining centers, precision cutting tools, and gaging systems.
15.Train the team on new processes and equipment as required.
16.Apply Lean Manufacturing and Six Sigma methodologies to identify and eliminate waste, improve efficiency, and reduce costs within machining processes.
17.Support day-to-day production by maintaining manufacturing processes and providing technical guidance and solutions to production and maintenance teams.

'1. Bachelor's degree in mechanical, manufacturing ( Ideally involving in Block, Head, Crankshaft machining proces )
2. Proficiency in interpreting engineering drawings and Geometric Dimensioning and Tolerancing (GD&T).
3. Proven experience (10+ years) in Block, Head, Crankshaft machining line.
4. Strong problem-solving, communication, collaboration, and project management skills are essential for working in cross-functional teams and driving continuous improvement initiatives. 
4. Excellent communication and interpersonal skills to collaborate with cross-functional teams and external partners.
5. Leadership experience, including managing a team and guiding their professional development.
6. Creative thinking and problem-solving skills to develop innovative marketing campaigns and solutions.
7. Strong attention to detail and project management skills to oversee multiple campaigns simultaneously.

Experience Level

Senior Level