Process Lead Engineer - Refinery Operations

Process Lead Engineer - Refinery

Title:

Process Lead Engineer - Refinery

Job Title 

Process Lead Engineer - Refinery

Division:

KBR Sustainable Technology Solutions (STS) provides holistic and value-added solutions across the entire asset life cycle. These include world-class licensed process technologies, differentiated advisory services, deep technical domain expertise, energy transition solutions, high-end design capabilities, and smart solutions to optimize planned and operating assets.

Summary Section

We are seeking an experienced and detail-oriented Process Engineer to lead and execute the Front-End Engineering Design (FEED) / Detailed Engineering (DE) phases for New or Revamp of Refinery units. The ideal candidate will have strong experience in open-art and licensed units such as Crude/Vacuum Distillation, Hydrotreaters (NHT, DHT, KHT), Catalytic Reforming (CCR), Hydrocracker & FCC, Delayed Coker and associated Utilities and Tank Farms, and will work closely with multidisciplinary teams, licensors, and EPC contractors to ensure design integrity, schedule adherence, and project deliverables.

Responsibilities:  

• Lead and coordinate FEED and Detailed Engineering activities for open‑art units as well as licensed units.
• Liaise with technology licensors, EPC contractors, and internal stakeholders to ensure alignment of project scope and technical specifications.
• Develop and review PFDs, P&IDs, HMBs, and material selection diagrams.
• Support HAZID/HAZOP, SIL, and other risk assessments throughout the engineering phases.
• Prepare and review engineering deliverables including data sheets, technical specifications, design calculations, and layout drawings.
• Ensure compliance with applicable codes, standards, and client specifications (e.g., API, ASME, NFPA).
• Provide input for cost estimation, procurement strategies, and long-lead item identification.
• Monitor engineering progress against project milestones and intervene as necessary to resolve issues.
• Participate in design reviews, model reviews (3D), and constructability assessments.
• Provide technical support during procurement, fabrication, construction, and commissioning.

Qualifications including Required Education, Experience, & Skills:

• Bachelor’s or Master’s degree in chemical engineering or equivalent.
• 15–20 years of relevant experience, with at least 5-8 years in refinery units.
• Proven track record in FEED and DE phases for large-scale refinery projects.
• Familiarity with leading licensors and their design packages.
• Strong knowledge of process simulation tools (e.g., Aspen HYSYS, Aspen Plus).
• Effective communication, stakeholder management, and team leadership skills.
• Willingness to travel or relocate as per project requirements.

Belong. Connect. Grow. with KBR!

Experience Level

Senior Level