SCADA Operator for PVC Mixing and Compounding Processes

SCADA OPERATOR

Roles and Responsibility:

• Operate and monitor SCADA systems for PVC mixer and compounding processes.
• Ensure correct operation sequence and logic of pressure and vacuum conveying systems.
• Handle daily scheduled production and troubleshoot process-related issues.
• Monitor shift-wise production data to improve productivity and operational efficiency.
• Check and verify material composition and machine parameters before and during production.
• SCADA Operation & Process Monitoring
• Operate, monitor, and control PVC mixing equipment through the SCADA interface.
• Start/stop mixers, blenders, conveyors, dosing systems, and ancillary equipment as per SOP.

• Monitor process parameters such as: Temperature, RPM, Batch timing, Load/torque, Dosing accuracy, Vacuum/pressure levels

• Log process deviations and take corrective action promptly.
• Ensure alarms, warnings, and interlocks are responded to immediately.
• Material & Formulation Control
• Expertise in PVC material formulation with thorough knowledge of all chemicals used in compounding.
• Understand the function and impact of each additive on final product quality and performance.
• Ensure adherence to approved formulations and quality standards.

• Production Planning & Reporting

• Coordinate production planning as per schedule and material availability.
• Perform daily production data entry and reporting in SAP.
• Maintain accurate records for production, downtime, and efficiency.

• Maintenance & Preventive Care

• Regularly inspect machines and shop floor conditions to prevent major breakdowns.
• Coordinate with the maintenance team for preventive and corrective maintenance activities.
• Identify early signs of equipment malfunction and take timely action.

• Quality & Technical Support

• Provide technical support during new product development and trials.
• Engage in technical discussions with customers for product development and issue resolution.
• Implement new technical methods to improve process performance and working systems.
• Ensure batches are produced within quality standards (bulk density, particle size, moisture, color, etc.).
• Follow SOPs, IMS and ISO procedures.
• Support QA sampling and testing activities.
• Avoid cross‑contamination and ensure mixers are cleaned as per  procedure.

• Manpower & Shop Floor Management

• Handle and manage manpower effectively across shifts.
• Maintain discipline and efficiency on the shop floor.
• Ensure compliance with safety standards and operational procedures.

• Coordination & Communication

• Regular interaction with senior management for daily production updates.
• Work closely with cross-functional teams including maintenance, quality, and R&D.
• Function as a Production Specialist within the technical team like
  • Production engineers
  • QC/QA department
  • Maintenance team
  • Utility operators
• Report equipment issues, downtime, and process deviations.
• Maintain clear communication during shift handover.

• Housekeeping & Continuous Improvement

• Maintain 5S implementation in the department.
• Identify opportunities for process optimization and productivity improvement.
• Support continuous improvement and operational excellence initiatives.
• ITI / Diploma in Chemical, Electrical, Mechanical, Plastics, or relevant field.
• Experience with PVC compounding is preferred.

• Experience

• 1–5+ years of experience operating SCADA systems in a compounding, plastics, chemical, or processing plant.
• Experience with high‑speed mixers, hot/cold mixers, and dosing systems.

• Technical Skills

• SCADA operation.
• Basic knowledge of PLC-controlled systems.
• Understanding of PVC compounding formulations.
• Ability to troubleshoot process and equipment deviations.
• Good communication

  Role Specific Competencies:

  Key Skills & Competencies

• PVC Mixing & Compounding Process Expertise
• SCADA Operation & Process Control
• Pressure and Vacuum Conveying Systems
• Material Formulation Knowledge
• SAP Production Reporting
• Troubleshooting & Preventive Maintenance Coordination
• Manpower Management & Shop Floor Operations
• Customer Technical Interaction
• 5S & Lean Manufacturing Practices

Experience Level

Mid Level