Quality Assurance Lead - Incoming & NDT (QA Blade)

Associate Manager - Quality

About Business:

Adani Group: Adani Group is a diversified organisation in India comprising 10 publicly traded companies. It has created a world class logistics and utility infrastructure portfolio that has a pan-India presence. Adani Group is headquartered in Ahmedabad, in the state of Gujarat, India. Over the years, Adani Group has positioned itself to be the market leader in its logistics and energy businesses focusing on large scale infrastructure development in India with O&M practices benchmarked to global standards. With four IG rated businesses, it is the only Infrastructure Investment Grade issuer in India.

Wind Turbine Generator (WTG): Adani Wind Turbine Generators (WTG) is a leading player in the renewable energy sector, specializing in the design, manufacturing, and installation of high-performance wind turbine systems. With a commitment to sustainability, Adani WTGs deliver efficient and reliable energy solutions, contributing to clean power generation across global markets.

Job Purpose:

The Lead - Incoming & NDT (QA Blade) manages quality assurance for incoming inspections and non-destructive testing (NDT) of blade components, ensuring compliance with design specifications and industry standards. This role oversees material validation, coordinates NDT processes, manages non-conformances, and maintains comprehensive quality records. The position involves leading and training QA teams, developing inspection protocols, and collaborating with cross-functional teams to enhance the overall quality and integrity of blade manufacturing.

Quality Management of Incoming Materials and NDT Processes

• Lead QA activities for incoming inspections and non-destructive testing (NDT) of blade components, ensuring compliance with specifications.
• Develop and implement inspection protocols that include NDT methods such as ultrasonic testing (UT) and thermographic inspection for defect detection.

Incoming Material Inspection and Validation

• Oversee the inspection of incoming materials, including core materials, adhesives, and structural components, verifying their conformity with design specifications.
• Ensure that all materials are tested for critical properties, such as density, fiber alignment, and cure quality, before being used in blade manufacturing.

NDT Coordination and Execution

• Manage the NDT processes for blades, focusing on identifying internal defects such as delamination's, voids, and cracks that could compromise blade integrity.
• Ensure that NDT equipment is calibrated and used according to industry standards, such as ISO 9712 (NDT Personnel Qualification).

Non-Conformance Management and Corrective Actions

• Identify non-conformances during incoming and NDT inspections, coordinating with production teams to implement corrective actions.
• Utilize advanced analysis techniques, such as phased array ultrasonic testing, to pinpoint defect locations and guide repairs.

Compliance with Inspection Standards

• Ensure all incoming and NDT inspections comply with relevant standards, including ISO 9001 and IEC 61400-5.
• Maintain up-to-date inspection protocols that reflect the latest advancements in NDT technology and blade manufacturing requirements.

Documentation and Quality Records Management

• Maintain comprehensive records of all incoming and NDT inspections, including test results, defect reports, and corrective actions.
• Ensure that all documentation is accurate and available for quality audits and customer reviews.

Team Leadership and Training

• Supervise QA engineers and inspectors conducting incoming and NDT inspections, providing technical guidance and ensuring adherence to protocols.
• Conduct training on NDT techniques and material inspection standards, enhancing the team's expertise in blade QA.

Cross-Functional Collaboration

• Work closely with suppliers, production, and design teams to address quality issues identified during incoming and NDT inspections.
• Lead quality reviews and collaborate on process improvements to enhance the overall quality of blade components.

Key Stakeholders - Internal:

• Plant Head (QA) - Blade
• Engineer - Incoming (QA Blade)
• Incoming Inspector (QA Blade)
• Engineer NDT (QA Blade)
• NDT Inspector (QA Blade)
• Blade Production
• Blade Process / Engineering
• Blade Techno commercial
• Blade warehouse
• Blade Planning
• Blade HSE

Key Stakeholders - External:

• Suppliers of blade components
• External NDT service providers
• Calibration Laboratory
• Certification bodies

 

Educational Background:

• Bachelor’s degree in mechanical engineering, Materials Science, or related discipline.

Work Experience:

• 12+ years of experience in QA for incoming inspections and NDT, particularly in blade or composite manufacturing.

Industry Knowledge:

• In-depth knowledge of NDT methods, incoming material inspection, and compliance with industry standards.

Experience Level

Mid Level