Blade Manufacturing Engineer

Engineer - Blade Manufacturing

Responsibilities

Post-Mold Processing Oversight

• Supervise post-mold processing activities, including trimming, sanding, and surface finishing of wind turbine blades to achieve required aerodynamic profiles and surface quality.
• Utilize advanced techniques such as robotic sanding and precision trimming to ensure consistent and high-quality blade finishes.

Surface Quality Management

• Manage the application of coatings and paint on blades, including surface preparation and curing to achieve desired aesthetic and protective properties.
• Conduct detailed inspections to identify and address any surface defects or imperfections, implementing corrective actions as needed.

Quality Assurance and Testing

• Perform rigorous quality checks on post-mold blades using methods such as ultrasonic testing and dye penetrant inspection to verify structural integrity and compliance with specifications.
• Document and address any quality issues, collaborating with other teams to implement corrective measures and improve overall blade quality.

Equipment Operation and Maintenance

• Operate and maintain equipment used in post-mold processing, including sanding machines, coating systems, and inspection tools, ensuring optimal performance and reliability.
• Perform routine maintenance, calibration, and troubleshooting of equipment to prevent malfunctions and ensure consistent processing results.

Safety and Compliance

• Adhere to safety protocols during post-mold processing, including proper handling of hazardous materials and use of personal protective equipment (PPE).
• Ensure compliance with regulatory standards and industry best practices, maintaining accurate documentation and facilitating safety audits.

Process Optimization and Innovation

• Identify and implement process improvements in post-mold processing, including the adoption of new technologies and techniques to enhance efficiency and blade quality.
• Evaluate and integrate advancements in coating materials and finishing methods to advance post-mold capabilities.

Documentation and Reporting

• Maintain detailed records of post-mold processing activities, including quality inspection results, equipment performance, and material usage.
• Prepare and submit comprehensive reports on post-mold processing, highlighting any issues and corrective actions taken.

Resource Management

• Manage resources effectively, including materials and tools used in post-mold processing, to optimize efficiency and reduce waste.
• Monitor and report on resource usage, identifying areas for improvement and cost-saving opportunities.

Training and Support

• Provide training and support to junior staff and new team members involved in post-mold processing activities.
• Share expertise and knowledge to improve overall team performance and capabilities.

Key Stakeholders - Internal:

• Head - Production
• Pre fab Engineer
• Area Incharge
• Maintenance Technicians

Key Stakeholders - External:

• Coating Material Suppliers
• Equipment Providers
• Quality Control Agencies

Qualifications

Educational Background:

• B. Tech/BE in Mechanical or Chemical Engineering.

Work Experience:

• 5+ years of experience in post-mold processing or finishing in a composite manufacturing environment.

Industry Knowledge:

• Expertise in surface quality management, coatings application, and quality assurance standards for wind turbine blades.