Production Engineer - Wind Turbine Nacelle Assembly

Engineer - Production

About Business:

Adani Group: Adani Group is a diversified organisation in India comprising 10 publicly traded companies. It has created a world class logistics and utility infrastructure portfolio that has a pan-India presence. Adani Group is headquartered in Ahmedabad, in the state of Gujarat, India. Over the years, Adani Group has positioned itself to be the market leader in its logistics and energy businesses focusing on large scale infrastructure development in India with O&M practices benchmarked to global standards. With four IG rated businesses, it is the only Infrastructure Investment Grade issuer in India.

Wind Turbine Generator (WTG): Adani Wind Turbine Generators (WTG) is a leading player in the renewable energy sector, specializing in the design, manufacturing, and installation of high-performance wind turbine systems. With a commitment to sustainability, Adani WTGs deliver efficient and reliable energy solutions, contributing to clean power generation across global markets.

Job Purpose:

The Technician - Nacelle Assembly performs hands-on assembly of Nacelle components, following detailed work instructions to ensure precision and compliance with technical specifications. This role conducts quality inspections, maintains assembly tools, and adheres to safety protocols, contributing to the overall efficiency and quality of the assembly process. The Technician actively participates in continuous improvement initiatives and collaborates with team members to optimize workflow and assembly outcomes.

Assembly Operations and Execution

• Perform hands-on assembly of Nacelle components, following detailed work instructions, engineering drawings, and CAD models to ensure precision and compliance with technical specifications.
• Utilize specialized assembly tools such as torque wrenches, hoists, and alignment jigs, adhering strictly to prescribed assembly procedures and tolerances.

Quality Control and Inspection

• Conduct in-process inspections, using precision measurement instruments like micrometers, calipers, and digital torque gauges to verify component fit and alignment.
• Identify non-conformities during assembly, promptly reporting defects and participating in root cause analysis and corrective action implementation.

Tooling Setup and Maintenance

• Set up and maintain assembly tools and equipment, ensuring they are correctly calibrated and in good working order to meet assembly requirements.
• Perform basic troubleshooting of assembly tools, coordinating with maintenance teams for complex repairs or calibrations.

Process Adherence and Documentation

• Adhere strictly to Standard Operating Procedures (SOPs) and assembly protocols, maintaining detailed records of assembly activities, including adjustments made and issues encountered.
• Complete assembly logs and quality checklists, ensuring all required documentation is accurately filled out and submitted.

Safety Compliance and Risk Management

• Follow all safety guidelines, including proper use of Personal Protective Equipment (PPE), safe lifting techniques, and adherence to Lockout/Tagout (LOTO) procedures.
• Participate in safety drills and report any potential hazards or unsafe conditions to supervisors immediately.

Continuous Improvement Participation

• Actively participate in Kaizen and continuous improvement initiatives, providing feedback on assembly processes and suggesting potential efficiency enhancements.
• Assist in implementing process improvements, such as reducing assembly cycle times and optimizing workstation layouts.

Material Handling and Kitting

• Ensure the correct materials and components are used for assembly, following kitting instructions and verifying parts against the Bill of Materials (BOM).
• Coordinate with Material Coverage Control Engineers to manage the flow of components and address any material shortages promptly.

Technical Communication and Collaboration

• Communicate effectively with engineers, supervisors, and fellow Technician to resolve assembly issues, clarify work instructions, and optimize workflow.
• Provide feedback on assembly challenges, supporting efforts to refine processes and improve overall product quality.

Ethical Standards and Conduct

• Maintain high ethical standards, ensuring assembly tasks are performed honestly, accurately, and without deviation from established protocols.
• Adhere to company policies regarding ethical behavior, reporting any observed deviations or unethical practices.

Training and Skill Development

• Engage in ongoing training and skill development opportunities to stay current with new assembly techniques, tools, and safety practices.
• Mentor junior Technician, providing guidance on assembly techniques, quality standards, and safe work habits.

Key Stakeholders - Internal:

• Lead - Nacelle Assembly
• Engineer - Nacelle Assembly
• Lead - Hub Assembly
• Lead - Drivetrain Assembly (N&H)

Key Stakeholders - External:

• QA Inspectors
• Tool Calibration Services

 

Educational Background

• Technical diploma or certification in Electrical Engineering.

Work Experience

• 2+ years of hands-on experience in assembly line operations.

Industry Knowledge

• Skilled in cable harnessing, testing nacelle , tool handling, quality checks, and safety protocols.

Experience Level

Senior Level