Head of Quality- Power Electronics & BESS
Larsen & Toubro LtdJob Description
Head of Quality- Power Electronics & BESS
Head -Quality will lead the quality function across product development, supplier quality, manufacturing quality, reliability engineering, customer quality, and field quality for Power Electronics products including PCS, Central Inverters, BESS, DC-DC Converters, EV Chargers, and Energy Management Systems.
The role is responsible for establishing world-class quality systems, ensuring compliance with international standards, driving continuous improvement, reducing warranty costs, and improving customer satisfaction.
Key Responsibilities
Product Quality & Design Quality
- Participate in product development reviews.
- Implement APQP, Design FMEA, Process FMEA, and Control Plans.
- Ensure quality gates throughout product lifecycle.
- Define qualification and validation requirements fo Power Conversion System ( Central Inverters , DC-DC Converters, EV chargers),, Battery Packs, BESS Containers
Supplier Quality Management
- Develop supplier quality framework.
- Qualify and audit suppliers globally.
- Monitor supplier PPM and quality performance.
- Lead corrective actions with suppliers.
- Establish incoming quality control processes.
Manufacturing Quality
- Incoming Quality Control (IQC)
- In-Process Quality Control (IPQC)
- Outgoing Quality Control (OQC)
- Drive defect reduction and yield improvement.
- Implement Statistical Process Control (SPC).
- Ensure traceability across manufacturing operations.
- Support new product introduction (NPI).
Reliability & Validation
- Define reliability strategy for power electronics and BESS products.
- Establish test programs
- Thermal Cycling
- Vibration Testing
- HALT/HASS
- Environmental Testing
- EMC/EMI Testing
- Burn-In Testing
- Life Cycle Testing
- Analyze field failure trends and reliability growth.
Customer Quality & Field Quality
- Lead customer complaint resolution.
- Drive Root Cause Analysis (RCA) and Corrective Actions.
- Reduce warranty and service costs.
- Support major customer audits and quality reviews.
- Monitor field performance of installed systems.
Regulatory & Compliance
- Ensure compliance with:
- ISO 9001, ISO 14001, ISO 45001
- IEC Standards Standards , Utility Grid Codes
- Customer-specific requirements
- Manage certification and surveillance audits.
Continuous Improvement
- Deploy Lean Manufacturing and Six Sigma methodologies.
- Lead Cost of Poor Quality (COPQ) reduction programs.
- Implement digital quality and analytics tools.
- Benchmark best practices across industry.
Monitor Key Performance Indicators (KPIs) such as FPY, Supplier PPM, Customer PPM, FFR, Warranty Cost %, COPQ, Audit Closure Rate , Customer Complaint Resolution time |
Education
Min Bachelor's Degree in Electrical, Electronics, Power Electronics, Mechanical, or Industrial Engineering.
Experience
- 15–20+ years in Quality, Reliability, Manufacturing, or Operations.
- Minimum 5 years leading a quality organization.
- Experience in Utility-scale Solar Inverters, BESS , PCS ,EV Chargers ,Industrial Power Electronics ,Renewable Energy Systems
Technical Skills Set required
- Quality Tools
- APQP,PPAP,FMEA ,MSA ,SPC
8D ,Six Sigma ,Root Cause Analysis, Reliability Engineering
Job role
Job requirements
About company
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