Assistant Manager - Mold Design and Fabrication

Assistant Manager

Responsibilities

Mold Design and Fabrication

• Lead the design and fabrication of main molds for wind turbine blades, utilizing CAD software and advanced molding techniques to ensure precise geometry and structural integrity.
• Oversee the creation of detailed mold specifications, including core material configurations and mold surface treatments.

Mold Maintenance and Calibration

• Develop and implement maintenance schedules for molds, including periodic inspections, cleaning, and repairs to maintain mold accuracy and performance.
• Calibrate molds and related equipment to ensure consistent dimensional accuracy and optimal production results.

Process Integration and Optimization

• Ensure seamless integration of molds into the blade production process, coordinating with pre-fabrication and post-mold teams to achieve efficient workflows.
• Optimize mold processes, including alignment and resin flow, to enhance production efficiency and blade quality.

Quality Control and Assurance

• Conduct thorough inspections of molds and finished blades, using tools such as CMM and laser scanners to verify compliance with design specifications and quality standards.
• Address and resolve any quality issues related to mold performance, implementing corrective measures to prevent defects.

Equipment Operation and Maintenance

• Operate and maintain mold fabrication and processing equipment, including CNC mills and injection molding systems, ensuring proper functionality and performance.
• Perform routine maintenance, troubleshooting, and repairs to prevent equipment downtime and ensure consistent production.

Safety and Compliance

• Implement and enforce safety protocols related to mold handling, including proper use of PPE and safe operation of heavy machinery.
• Ensure compliance with industry regulations and standards, maintaining accurate documentation and facilitating regular audits.

Process Improvement and Innovation

• Identify opportunities for process improvements in mold design and production, including the integration of new technologies and materials to enhance mold performance and efficiency.
• Stay updated on industry trends and advancements to incorporate best practices and innovative solutions.

Documentation and Reporting

• Maintain comprehensive records of mold design, fabrication, maintenance, and performance data.
• Prepare and submit detailed reports on mold-related activities, including any issues encountered and resolutions implemented.

Training and Development

• Provide training and support to junior engineers and production staff on mold design, operation, and maintenance.
• Share expertise and knowledge to enhance team skills and overall production capabilities.

Key Stakeholders - Internal:

• Pre Fab Engineer
• Head - Production
• Lead - Tooling
• Maintenance Lead - Mechanical

Key Stakeholders - External:

• Tooling Suppliers
• Calibration Service Providers
• Material Suppliers

Qualifications

Educational Background:

• B. Tech/BE in Mechanical Engineering or Industrial Engineering.

Work Experience:

• 7+ years of experience in mold design and maintenance within a composite manufacturing environment.

Industry Knowledge:

• Proficiency in mold design, fabrication techniques, and integration into production processes in the wind energy sector.