Quality Assurance & Control Associate Manager

Associate Manager- Quality Assurance & Control

Responsibilities

Quality Assurance and Inspection:

• Coordinate and conduct site inspections with O&M engineers as per quality procedures, codes, and standards.
• Execute all inspection activities of BTG and BOP, including PDI of materials and spares.
• Execute inspection of boiler, pressure parts, welding, turbine and auxiliaries.
• Identify and inspect Boiler Tube Leakage rectification works with NDT testing and other quality procedures.
• Conduct visual inspections and witness various Destructive and Non-Destructive Testing (DPT, MPT, UT, RT) to verify equipment integrity.
• Execute inspections and thickness surveys of boiler pressure parts, coal bunkers, APH, HP and LP Valves, rotary parts, etc.
• Arrange PDI inspections of procurement material/spares at vendor premises and provide MDCC (Material Dispatch Claims Certification).
• Provide support for third-party inspections and certifications of safety equipment and healthiness of equipment.

Quality Control and Testing:

• Conduct welder qualification tests (for both IBR and non-IBR) and maintain welder performance records.
• Prepare, review, and approve materials, QAPs, and FQPs of various site packages.
• Prepare and review WPS, PQR, and WPQ documents.
• Operational Excellence and Compliance:
• Raise NFA (Note for Approval) for deviations and modifications and obtain approval through the system.
• Provide budget inputs and ensure the sustainability of resources and processes.

Resource Management, Training, and Innovation:

• Provide TNI inputs and drive feedback sessions for continuous learning.
• Provide innovative ideas and recommendations.
• Support quality awareness training sessions for maintenance engineers and agency engineers/supervisors to foster a culture of quality and excellence at the site.
• Manage relationships with external agencies to ensure the timely submission of bills, closure of accounts, and resolution of financial matters related to mechanical works.

Business Sustainability:

• Implement and follow IMS, AWMS, DISHA and CHETNA guidelines within the department.
• Maintain the safety of business associates/other contractors and equipment through proper training and adherence to safety protocols.
• Ensure compliance with technical audits, safety audits, and business excellence assessments.
• Implement CHETNA Safety standards in the department to achieve zero harm.
• Conduct regular safety audits and risk assessments to identify and mitigate potential hazards.
• Ensure compliance with all relevant environmental, health, and safety regulations and company policies.

Digitization and Automation:

• Execute integration of advanced technology and comprehensive digitization strategies in mechanical quality assurance processes to optimize operational efficiency.
• Implement automation solutions to support overall organizational goals and strategy.
• Implement process and system improvements, adopting newer technologies and innovative ideas.
• Monitor and analyse data from digital systems to inform decision-making and improve quality outcomes.

Key Stakeholders - Internal:

• Maintenance Mechanical
• Operations & Maintenance
• Techno Commercial

Key Stakeholders - External:

• Agencies and contractors

Qualifications

Educational Qualification:

Bachelor's in Mechanical Engineering or a related field from a recognized institution.

Work Experience (Range of years):

6+ years of experience in quality assurance/control, with a significant portion in a leadership role within the power sector or related heavy industries.

Preferred Industry:

Candidates with experience in the power generation, energy, or related heavy industrial sectors are preferred, with a strong background in operational excellence and quality management systems.