Production Engineer - Assembly Operations

Engineer - Production

Responsibilities

Assembly Operations and Execution

• Perform hands-on assembly of Nacelle components, following detailed work instructions, engineering drawings, and CAD models to ensure precision and compliance with technical specifications.
• Utilize specialized assembly tools such as torque wrenches, hoists, and alignment jigs, adhering strictly to prescribed assembly procedures and tolerances.

Quality Control and Inspection

• Conduct in-process inspections, using precision measurement instruments like micrometers, calipers, and digital torque gauges to verify component fit and alignment.
• Identify non-conformities during assembly, promptly reporting defects and participating in root cause analysis and corrective action implementation.

Tooling Setup and Maintenance

• Set up and maintain assembly tools and equipment, ensuring they are correctly calibrated and in good working order to meet assembly requirements.
• Perform basic troubleshooting of assembly tools, coordinating with maintenance teams for complex repairs or calibrations.

Process Adherence and Documentation

• Adhere strictly to Standard Operating Procedures (SOPs) and assembly protocols, maintaining detailed records of assembly activities, including adjustments made and issues encountered.
• Complete assembly logs and quality checklists, ensuring all required documentation is accurately filled out and submitted.

Safety Compliance and Risk Management

• Follow all safety guidelines, including proper use of Personal Protective Equipment (PPE), safe lifting techniques, and adherence to Lockout/Tagout (LOTO) procedures.
• Participate in safety drills and report any potential hazards or unsafe conditions to supervisors immediately.

Continuous Improvement Participation

• Actively participate in Kaizen and continuous improvement initiatives, providing feedback on assembly processes and suggesting potential efficiency enhancements.
• Assist in implementing process improvements, such as reducing assembly cycle times and optimizing workstation layouts.

Material Handling and Kitting

• Ensure the correct materials and components are used for assembly, following kitting instructions and verifying parts against the Bill of Materials (BOM).
• Coordinate with Material Coverage Control Engineers to manage the flow of components and address any material shortages promptly.

Technical Communication and Collaboration

• Communicate effectively with engineers, supervisors, and fellow Technician to resolve assembly issues, clarify work instructions, and optimize workflow.
• Provide feedback on assembly challenges, supporting efforts to refine processes and improve overall product quality.

Ethical Standards and Conduct

• Maintain high ethical standards, ensuring assembly tasks are performed honestly, accurately, and without deviation from established protocols.
• Adhere to company policies regarding ethical behavior, reporting any observed deviations or unethical practices.

Training and Skill Development

• Engage in ongoing training and skill development opportunities to stay current with new assembly techniques, tools, and safety practices.
• Mentor junior Technician, providing guidance on assembly techniques, quality standards, and safe work habits.

Key Stakeholders - Internal:

• Lead - Nacelle Assembly
• Engineer - Nacelle Assembly
• Lead - Hub Assembly
• Lead - Drivetrain Assembly (N&H)

Key Stakeholders - External:

• QA Inspectors
• Tool Calibration Services

Qualifications

Educational Background

• Technical diploma or certification in Electrical Engineering.

Work Experience

• 2+ years of hands-on experience in assembly line operations.

Industry Knowledge

• Skilled in cable harnessing, testing nacelle , tool handling, quality checks, and safety protocols.