Assistant Manager - Blade Production

Senior Engineer - Blade Production

Responsibilities

Technical Process Management

• Oversee technical aspects of blade production, including precise execution of resin infusion and vacuum-assisted resin transfer molding (VARTM) to ensure optimal composite material performance.
• Monitor and adjust curing parameters, such as temperature and pressure in autoclaves, to achieve desired mechanical properties and structural integrity.

Equipment Operation and Maintenance

• Operate and maintain advanced production equipment, including CNC routers for mold cutting, resin dispensers, and curing ovens, ensuring precise and efficient operation.
• Perform routine maintenance, calibration, and troubleshooting of equipment to prevent malfunctions and ensure consistent production quality.

Quality Assurance Procedures

• Conduct detailed quality inspections of blades at various stages using non-destructive testing methods such as ultrasonic testing and thermographic inspection to ensure compliance with design specifications.
• Document and address quality deviations, implementing corrective actions in coordination with the Quality Assurance team.

Resource Management

• Manage resources, including composite materials and tools, to optimize production efficiency and minimize waste.
• Monitor and report on resource usage, identifying opportunities for improvement and cost-saving measures.

Performance Monitoring

• Track and analyze production performance metrics, such as cycle times, defect rates, and throughput efficiency, using production management software and data analytics.
• Implement measures to enhance performance and achieve production targets.

Process Optimization and Innovation

• Identify and implement process improvements in resin application, mold design, and blade curing techniques to enhance production efficiency and reduce material waste.
• Evaluate and integrate new technologies and techniques, such as automated layup systems and real-time monitoring sensors, to advance production capabilities.

Safety Compliance

• Adhere to safety protocols related to equipment operation, material handling, and production processes, including proper use of PPE and safe handling of hazardous materials.
• Participate in safety training and implement safety measures to mitigate risks associated with blade manufacturing.

Documentation and Reporting

• Maintain accurate records of production processes, including material usage, equipment performance, and quality metrics.
• Prepare and submit detailed reports on production activities, including any issues encountered, resolutions implemented, and performance improvements.

Training and Support

• Provide technical support and training to junior engineers and production staff, ensuring they are proficient in production processes and equipment operation.
• Share expertise and knowledge to improve team capabilities and foster a culture of technical excellence.

Key Stakeholders - Internal:

• Area Incharge
• Head - Production
• Pre Fab Engineer
• Maintenance Technicians

Key Stakeholders - External:

• Material Suppliers
• Quality Assurance Inspectors
• Equipment Providers

Qualifications

Educational Background:

• B.Tech/BE in Mechanical Engineering, Materials Science, or a related field.

Work Experience:

• 2+ years of experience in production engineering, with expertise in composite materials and manufacturing processes.

Industry Knowledge:

• Proficient in process optimization, quality control methods, and safety protocols in blade production.