Senior Engineer

Job Description (JD) – Senior Engineer Machine Shop

Department: Engineering / Production

Position: Senior Engineer Machine shop

Location: Ichhapore GIDC, Bhatpore, Surat, Gujarat 394510

Employment Type: Full-Time

Reports To: Engineering Manager / Plant Head

Job Summary

We are seeking an experienced and motivated Senior Engineer Machine Shop to oversee manufacturing operations, improve production processes, ensure product quality, and lead engineering projects. The ideal candidate should possess strong technical expertise, problem-solving abilities, and leadership skills to drive operational excellence and continuous improvement.

Key Responsibilities

• Plan, supervise, and monitor daily manufacturing and engineering activities.
• Lead production teams to achieve quality, productivity, and delivery targets.
• Develop and implement process improvements to enhance efficiency and reduce manufacturing costs.
• Prepare production schedules and coordinate with Production, Quality, Purchase, and Maintenance departments.
• Ensure compliance with quality standards, safety regulations, and company policies.
• Analyze production issues, identify root causes, and implement corrective and preventive actions (CAPA).
• Review engineering drawings, technical specifications, and manufacturing procedures.
• Monitor machine performance and coordinate preventive and breakdown maintenance activities.
• Train, mentor, and guide engineers, supervisors, and shop-floor personnel.
• Conduct process audits and implement Lean Manufacturing, Kaizen, and 5S practices.
• Prepare daily, weekly, and monthly production and performance reports.
• Coordinate with clients and vendors regarding technical requirements and project execution.
• Support new product development and process validation activities.
• Ensure optimum utilization of manpower, machinery, and materials.

Required Qualifications

• Bachelor's Degree in Mechanical Engineering, Production Engineering, Manufacturing Engineering, or a related discipline.
• 5–8 years of experience in an engineering/manufacturing company.
• Experience in heavy fabrication, CNC machining, or industrial manufacturing will be preferred.

Required Skills

• Strong knowledge of manufacturing processes and production planning.
• Ability to read and interpret engineering drawings.
• Hands-on experience with CNC/VMC machining, or machine shop operations.
• Knowledge of quality tools such as 7 QC Tools, CAPA, and Root Cause Analysis.
• Familiarity with Lean Manufacturing, Six Sigma, Kaizen, and 5S methodologies.
• Excellent leadership, communication, and team management skills.
• Strong analytical and problem-solving abilities.
• Ability to work under pressure and meet production deadlines.

Key Performance Indicators (KPIs)

• Production target achievement.
• Reduction in rejection and rework rates.
• On-time project and production delivery.
• Process improvement and cost-saving initiatives.
• Customer complaint reduction.
• Compliance with quality and safety standards.
• Team productivity and employee development.

Preferred Competencies

• Leadership and decision-making.
• Planning and organizational skills.
• Continuous improvement mindset.
• Technical troubleshooting.
• Time management.
• Cross-functional coordination.
• Customer-focused approach.

Salary & Benefits

• Competitive salary based on experience and qualifications.
• Provident Fund (PF), ESIC (where applicable) and Leave Benefits.
• Training and career development opportunities.
• Professional and growth-oriented work environment.