Senior Metrology Engineer

Senior Engineer - Metrology

Work Flexibility: Hybrid

What you will do:

• Develop, validate, and maintain CMM inspection programs using PolyWorks (Inspector / PMM / Modeler) for new and existing components.

• Execute offline and online CMM programming to support NPI, process transfers, and sustain production.

• Design and implement PolyWorks Dataloop integrations to enable SPC, trend analysis, feedback loops, and enterprise quality systems.

• Configure inspection of data outputs for real-time analytics, dashboards, and quality monitoring platforms.

• Develop and maintain PolyWorks macros and automation scripts to standardize measurement routines, reporting, and program execution.

• Drive inspection automation and template-based programming to improve efficiency, repeatability, and scalability.

• Perform dimensional inspections, analyze results, and ensure conformance to drawings, CAD models, and specifications.

• Apply advanced GD&T (ASME Y14.5) principles to inspect strategy, feature evaluation, and tolerance interpretation.

• Generate FAI, inspection reports, capability studies, and validation documentation from PolyWorks measurement data.

• Support First Article Inspections (FAI), MSA, capability studies, and process validations.

• Collaborate with Design, R&D, Manufacturing, Quality, and Digital teams to define inspection strategies early in the design phase (DFI / DFM / DFA).

• Work with the Global Internal Team & Suppliers to establish inspection strategies and ensure measurement system capability

• Led cross‑functional collaboration with Design and R&D to implement Design for Inspection (DFI) early in the design lifecycle.

• Perform root cause analysis on dimensional non‑conformances and support corrective and preventive actions (CAPA).

• Support internal and external audits by providing traceable inspection data, validation evidence, and technical documentation.

• Contribute to digital metrology strategy, including standardization, automation, and closed‑loop quality systems.

• Support reverse engineering, alignment strategies, surface comparison, and CAD‑to‑scan analysis using PolyWorks tools.

• Drive continuous improvement initiatives leveraging Lean principles and data‑driven insights.

What you will need:

Required Qualification:

• Education: B.Tech / BE in Mechanical Engineering or related discipline.
• Experience: 5–9 years of experience in metrology, dimensional inspection, or quality engineering within precision manufacturing environments.

Preferred Qualification:

• Excellent problem-solving and analytical skills.
• Strong communication and interpersonal skills.
• Ability to work independently and as part of a team.
• Attention to detail and commitment to quality.
• Willingness to collaborate with multiple divisions and understand their requirements.
• Fast learner and open to adopting new technologies/applications in the field of Metrology.

Travel Percentage: 10%

Experience Level

Senior Level