Senior Process Engineer - Iron Ore Beneficiation and Direct Reduced Iron (DRI)

• We deliver the world’s most complex projects.
• Work as part of a collaborative and inclusive team.
• Enjoy a varied & challenging role.

Building on our past. Ready for the future

Worley is a global professional services company of energy, chemicals and resources experts headquartered in Australia.

Right now, we’re bridging two worlds as we accelerate to more sustainable energy sources, while helping our customers provide the energy, chemicals and resources that society needs now.

We partner with our customers to deliver projects and create value over the life of their portfolio of assets. We solve complex problems by finding integrated data-centric solutions from the first stages of consulting and engineering to installation and commissioning, to the last stages of decommissioning and remediation. Join us and help drive innovation and sustainability in our projects.

The Role

As a Senior Process Engineer - Iron Ore Beneficiation & DRI with Worley, you will work closely with our existing team to deliver projects for our clients while continuing to develop your skills and experience etc.

Domain knowledge:

• Process Engineer having experience in FS, BE, DE and PMC in Medium and Large sized projects for MMM segment, particularly in the following areas:
• Mineral Processing , Comminution, Concentration/Beneficiation, Hydrometallurgy, Pyrometallurgy
• Ferrous - Comminution, Wash plant, Beneficiation
• Steel Value Chain -  Palletization, DRI, downstream Steelmaking
• New Energy Mineral / Battery mineral, Lithium(Li), Nickel(Ni), Manganese(Mn), Cobalt(Co), Copper(Cu)
• Graphite processing, Sulphur Granulation and solid handling, Phosphate beneficiation etc
• Balance of plant, Utility engineering

Process Engineering Activities:

• Review / develop Basis of Design / Process design Criteria
• Review of Test work and Flow Scheme development for MMM projects
• Carry out Simulation, Equipment selection, and preparation of BFD
• Preparation / Review of Heat and Material Balance
• Review / Development of PFD
• Development of Equipment List
• Review / Development of Process Description
• Process calculation and Equipment sizing
• Hydraulic calculations and Line sizing including Slurry Line sizing
• Development / Review of P&ID
• Development / Review of Control Philosophy
• Review / Development of all Process Lists
• Review / Development of Equipment Process Datasheets
• Review / Development of Instrument Process Datasheets
• Review / Development Control Narrative, Cause & Effect matrix
• Review / Development of Water Balance / Utility Balance
• Review / Development of Utility system design Basis / UFD/ U&ID
• Participation in HAZOP/ HAZID / Safety Review

About You

To be considered for this role it is envisaged you will possess the following attributes:

• Bachelor’s degree in Chemical Engineering, Metallurgical Engineering, or a related field. Minimum of 15 years of experience in Process Engineering.
• Software knowledge:
  • SysCAD / METSIM
  • AFT Fathom, AFT Arrow, Fluid Flow

Moving forward together

We want our people to be energized and empowered to drive sustainable impact. So, our focus is on a values-inspired culture that unlocks brilliance through belonging, connection and innovation.

We’re building a diverse, inclusive and respectful workplace. Creating a space where everyone feels they belong, can be themselves, and are heard.

And we're not just talking about it; we're doing it. We're reskilling our people, leveraging transferable skills, and supporting the transition of our workforce to become experts in today's low carbon energy infrastructure and technology.

Whatever your ambition, there’s a path for you here. And there’s no barrier to your potential career success. Join us to broaden your horizons, explore diverse opportunities, and be part of delivering sustainable change.

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Please note: If you are being represented by a recruitment agency you will not be considered, to be considered you will need to apply directly to Worley.